Rusted Mild Steel Alphanumerics
When it comes to rusted mild steel alphanumerics, CNCROi.com can make them for you using any font type, size or even material combination thereof.
https://www.youtube.com/watch?v=PI0PIukb5ME/
For this specific job, the customer provided the rusted mild steel, it’s 12 ga or 2.8 mm or a little less than 1/8″ thick and slightly warped… none of these issues present any issue for us to convert this into a set of alphanumerics.
The nice thing about plasma cutting this material is that it is possible, this can’t be done with a CNC router or CNC laser but can with a CNC plasma and far less messy than a CNC waterjet.
Mild steel cuts especially wonderful at CNCROi.com using our CNC plasma cutter, rust or not, it makes no difference, amazing edge quality and very flexible production capabilities.
The sparks and fire you see on the underside of this rusted mild steel alphanumerics production is the instant vaporization of the metal by our CNC plasma cutter, the arc itself of the plasma is 5x hotter than the surface of the Sun.
CNCROi.com can of course do post-processing on what we plasma cut, meaning we can etch it for further personalization.
https://www.youtube.com/watch?v=mOsxRyCauCU/
I really enjoy CNC plasma cutting above just about any machine or process that I employ at CNCROi.com, the power coming out of this machine is incredible and the design capabilities are incredible.
For this specific project, the customer sent us the outlined font they wanted, from there CNCROi.com was able to convert that into line drawings and using programming, to provide the paths for the plasma to cut it out of the rusted mild steel.
The good thing about all these sparks shooting off from the CNC plasma is that they go out as soon as they are created, the dust is still present but the heat quickly dissipates and stops becoming a fire hazard.
Notice all the smooth curves and sharp outer corners our CNC plasma is creating during this rusted mild steel alphanumerics production.
Metal art and wall signage always comes out fantastic as well using mild steel of the same spec as this job, minus the rusting aspect.
https://www.youtube.com/watch?v=ygB1tfsdAzw/
As the motion on our CNC plasma cutter is so smooth and the amount of material removed on this 12 ga mild steel is less than 1/16″, the resolution we can achieve for our customers is often far higher than what is required for the given job at hand.
There are endless design possibilities that CNCROi.com can offer you when it comes to metal specifically, whether you want stainless steel, titanium, mild steel or even copper or brass, we can cut it and etch it with anything you want using the combination of machines we have at our shop.
If you are wondering just how thick CNCROi.com can cut using this specific process, we are able to cut up to two inches thick steel, so cutting this 1/8″ thick mild steel is super easy for our machine on multiple levels.
The bright light you see right at the nozzle of the plasma torch is the arc that’s created, this goes straight through the rusted mild steel due to grounding onto the table so the power stream is actually very short, the power of the arc is quickly lost thereafter, thus not cutting the grid you see under the slats on the table.
These rusted mild steel alphanumerics will be cleaned-up and painted by the customer, so the fact that it’s rusted makes no difference, it’s just a little extra work for the client but they had it laying around.
When it comes to plasma cutting, all types of jobs can be made by CNCROi.com and shipped right to your door.
https://www.youtube.com/watch?v=fsXTxcW_juQ/
You have to keep in mind that our CNC machines really have no idea what they are doing, for this rusted mild steel alphanumerics, whether it’s a G or an A or even a 1, there is no difference for the machine doing the cutting.
The CNC plasma cutting process is rather loud, from the 120 PSI shooting out of a narrow nozzle to the actual arc itself vaporizing the mild steel, ear protection was a must during the production of the rusted mild steel alphanumerics.
Now that this sheet of rusted mild steel is done being plasma cut at CNCROi.com, you can start to appreciate the quality and tight tolerances we produced.
Taking a look at the sheet closer-up, you can see the in and out leads of the plasma arc, this helps with precision as the initial piece produces a larger hole than the cutting so it needs to be done away from the parts you want to cut.
Welding can also be done at CNCROi.com to add additional features to your projects made by us.
https://www.youtube.com/watch?v=6QrDGM8_G6U/
Taking the rusted mild steel alphanumerics out of the now scrap metal, you can see how even the scrap looks fantastic!
Edge quality is astounding, you can see just how consistent the cutting process is, compared to doing this on a manual hand torch, it’s just incredible how even the cutting is done.
From another angle, you can see how clean everything is, I just loved the edge quality, I’ve done a lot of work using power tools and manual processes before getting my plasma cutter and it makes me appreciate this all the more.
Lifting-up all the rusted mild steel alphanumerics, you can see how great the whole project was, the esthetics are great though the client will clean it up and paint over all of the surfaces.
Need some metal fabricated to your spec? Contact CNCROi.com right now!
https://www.youtube.com/watch?v=DxHyaObcZjs/